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  1. Article ; Online: The Estimation of Centrifugal Pump Flow Rate Based on the Power–Speed Curve Interpolation Method

    Yuezhong Wu / Denghao Wu / Minghao Fei / Gang Xiao / Yunqing Gu / Jiegang Mou

    Processes, Vol 10, Iss 2163, p

    2022  Volume 2163

    Abstract: During the global energy crisis, it is essential to improve the energy efficiency of pumps by adjusting the pump’s control strategy according to the operational states. However, monitoring the pump’s operational states with the help of external sensors ... ...

    Abstract During the global energy crisis, it is essential to improve the energy efficiency of pumps by adjusting the pump’s control strategy according to the operational states. However, monitoring the pump’s operational states with the help of external sensors brings both additional costs and risks of failure. This study proposed an interpolation method based on PN curves (power–speed curves) containing information regarding motor shaft power, speed, and flow rate to achieve high accuracy in predicting the pump’s flow rates without flow sensors. The impact factors on the accuracy of the estimation method were analyzed. Measurements were performed to validate the feasibility and robustness of the PN curve interpolation method and compared with the QP and back-propagation neural network (BPNN) methods. The results indicated that the PN curve interpolation method has lower errors than the other two prediction models. Moreover, the average absolute errors of the PN curve interpolation method in the project applications at 47.5 Hz, 42.5 Hz, 37.5 Hz, and 32.5 Hz are 0.1442 m 3 /h, 0.2047 m 3 /h, 0.2197 m 3 /h, and 0.1979 m 3 /h. Additionally, the average relative errors are 2.0816%, 3.2875%, 3.6981%, and 2.9419%. Hence, this method fully meets the needs of centrifugal pump monitoring and control.
    Keywords centrifugal pump ; PN curves interpolation ; flow estimation ; sensorless ; Chemical technology ; TP1-1185 ; Chemistry ; QD1-999
    Subject code 333
    Language English
    Publishing date 2022-10-01T00:00:00Z
    Publisher MDPI AG
    Document type Article ; Online
    Database BASE - Bielefeld Academic Search Engine (life sciences selection)

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  2. Article ; Online: Influence of Bionic Circular Groove Blade Surface on Wear Performance

    Longbiao Ma / Yunqing Gu / Ke Xia / Chengqi Mou / Jiegang Mou / Denghao Wu / Muhan Yan

    Lubricants, Vol 10, Iss 101, p

    2022  Volume 101

    Abstract: In order to improve the anti-wear performance of a double-vane self-priming centrifugal pump during two-phase flow transfer, the construction of a streamline groove structure at the outlet end of the suction side of the vane, based on the bionic ... ...

    Abstract In order to improve the anti-wear performance of a double-vane self-priming centrifugal pump during two-phase flow transfer, the construction of a streamline groove structure at the outlet end of the suction side of the vane, based on the bionic principle, is proposed. Different pump characteristics are analysed to investigate the effect of different bionic groove spacing on the resistance to particle wear and the mechanism of improvement of the bionic grooves. The results show that the effect of the bionic blades on the hydraulic characteristics of the pump is within the allowable error (±1.4%). The circular groove structure with different spacing produces a difference in the pressure distribution on the blade. At the same particle concentration, with the increase in the groove spacing distance, the average wear of the blades first decreases and then increases; the average wear rate at the spacing of 7 mm is the smallest. At a particle concentration of 90 kg/m 3 , the average wear rate at a groove spacing of 7 mm is ~0.63 × 10 −4 kg/s∙m 2 , and the wear area is mainly found in the middle of the blade. The reason why the bionic blade improves the anti-wear performance of the pump is due to the reverse vortex zone in the groove, which changes the particle trajectory and collision frequency. The bionic grooves with a diameter of 2 mm and a spacing of 7 mm significantly reduce the average wear rate of the pump at different particle concentrations, while maintaining hydraulic performance.
    Keywords double-vane pump ; bionic groove ; numerical simulation ; groove spacing ; anti-wear ; Science ; Q
    Subject code 620
    Language English
    Publishing date 2022-05-01T00:00:00Z
    Publisher MDPI AG
    Document type Article ; Online
    Database BASE - Bielefeld Academic Search Engine (life sciences selection)

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  3. Article ; Online: Effect of Bionic Nonsmooth Surface Vane on the Antiwear Characteristics of Double-Vane Pump

    Longbiao Ma / Yunqing Gu / Ke Xia / Jiegang Mou / Denghao Wu / Muhan Yan

    Applied Bionics and Biomechanics, Vol

    2022  Volume 2022

    Abstract: In order to improve the antiwear characteristics of the double-vane self-priming pump, the surface structure of the Scapharca subcrenata was extracted and reconstructed according to bionic principles. Three types of nonsmooth surface models were ... ...

    Abstract In order to improve the antiwear characteristics of the double-vane self-priming pump, the surface structure of the Scapharca subcrenata was extracted and reconstructed according to bionic principles. Three types of nonsmooth surface models were established at the outlet end of the suction surface of the vanes, which is the most severely worn in the double-vane pump. The external characteristics, pressure field distribution, wear area distribution, and wear degree of the volute and vanes at different concentrations of nonsmooth vane structure were investigated by numerical simulation to reveal the mechanism of the nonsmooth surface structure of the wear characteristics of the vanes. The results show that the head and efficiency of pumps with four different vanes decrease and the average wear rate increases as the particle concentration increases. The different vane structures have a very small effect on the wear resistance of the volute, but a larger effect on vane wear. The circular nonsmooth surface structure, which reduces the low pressure area of the inlet section of the impeller while ensuring a smaller drop in head and efficiency, produces the best antiwear effect and improves the antiwear performance of the double-vane pump.
    Keywords Biotechnology ; TP248.13-248.65 ; Biology (General) ; QH301-705.5
    Subject code 621
    Language English
    Publishing date 2022-01-01T00:00:00Z
    Publisher Hindawi Limited
    Document type Article ; Online
    Database BASE - Bielefeld Academic Search Engine (life sciences selection)

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  4. Article ; Online: Dynamic Instability Analysis of a Double-Blade Centrifugal Pump

    Denghao Wu / Songbao Yao / Renyong Lin / Yun Ren / Peijian Zhou / Yunqing Gu / Jiegang Mou

    Applied Sciences, Vol 11, Iss 8180, p

    2021  Volume 8180

    Abstract: The flow instability of a double-blade centrifugal pump is more serious due to its special design feature with two blades and large flow passages. The dynamic instabilities and pressure pulsations can affect the pump performance and operating lifetime. ... ...

    Abstract The flow instability of a double-blade centrifugal pump is more serious due to its special design feature with two blades and large flow passages. The dynamic instabilities and pressure pulsations can affect the pump performance and operating lifetime. In the present study, a numerical investigation of unsteady flow and time variation of pressure within a complete double-blade centrifugal pump was carried out. The time domain and frequency domain of pressure pulsations were extracted at 16 monitoring locations covering the important regions to analyze the internal flow instabilities of the pump model. The frequency spectra of pressure pulsations were decomposed into Strouhal number dependent functions. This led to the conclusion that the blade passing frequency (BPF) related vibrations are exclusively flow-induced. Large vortices were observed in the flow passages of the pump at low flow rate. It is noted that high vorticity magnitude occurred in the vicinities of the blade trailing edge and tongue of the volute, due to the rotor-stator interaction between impeller and volute.
    Keywords flow instability ; double-blade centrifugal pump ; pressure pulsation ; vibration ; computational fluid dynamics (CFD) ; Technology ; T ; Engineering (General). Civil engineering (General) ; TA1-2040 ; Biology (General) ; QH301-705.5 ; Physics ; QC1-999 ; Chemistry ; QD1-999
    Subject code 532 ; 621
    Language English
    Publishing date 2021-09-01T00:00:00Z
    Publisher MDPI AG
    Document type Article ; Online
    Database BASE - Bielefeld Academic Search Engine (life sciences selection)

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  5. Article ; Online: Research Strategies to Develop Environmentally Friendly Marine Antifouling Coatings

    Yunqing Gu / Lingzhi Yu / Jiegang Mou / Denghao Wu / Maosen Xu / Peijian Zhou / Yun Ren

    Marine Drugs, Vol 18, Iss 371, p

    2020  Volume 371

    Abstract: There are a large number of fouling organisms in the ocean, which easily attach to the surface of ships, oil platforms and breeding facilities, corrode the surface of equipment, accelerate the aging of equipment, affect the stability and safety of marine ...

    Abstract There are a large number of fouling organisms in the ocean, which easily attach to the surface of ships, oil platforms and breeding facilities, corrode the surface of equipment, accelerate the aging of equipment, affect the stability and safety of marine facilities and cause serious economic losses. Antifouling coating is an effective method to prevent marine biological fouling. Traditional organic tin and copper oxide coatings are toxic and will contaminate seawater and destroy marine ecology and have been banned or restricted. Environmentally friendly antifouling coatings have become a research hotspot. Among them, the use of natural biological products with antifouling activity as antifouling agents is an important research direction. In addition, some fouling release coatings without antifoulants, biomimetic coatings, photocatalytic coatings and other novel antifouling coatings have also developed rapidly. On the basis of revealing the mechanism of marine biofouling, this paper reviews the latest research strategies to develop environmentally friendly marine antifouling coatings. The composition, antifouling characteristics, antifouling mechanism and effects of various coatings were analyzed emphatically. Finally, the development prospects and future development directions of marine antifouling coatings are forecasted.
    Keywords antifouling mechanism ; antifouling coating ; antifoulant ; environmentally friendly ; polymer ; Biology (General) ; QH301-705.5
    Subject code 620
    Language English
    Publishing date 2020-07-01T00:00:00Z
    Publisher MDPI AG
    Document type Article ; Online
    Database BASE - Bielefeld Academic Search Engine (life sciences selection)

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