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Article ; Online: Novel 3D-printed foot orthoses with variable hardness: A comfort comparison to traditional orthoses.

Walker, Kyle J / Przestrzelski, Breanne T / Kaluf, Brian / Driggers, Nikki H / Ballard, W Daniel / Pruett, Timothy C / Hoeffner, Steve L / DesJardins, John D

Medical engineering & physics

2023  Volume 115, Page(s) 103978

Abstract: Custom foot orthoses are used to treat a variety of foot pathologies. However, orthotic production requires significant hands-on fabrication time and expertise to produce orthoses that are both comfortable and effective. This paper introduces a novel 3D ... ...

Abstract Custom foot orthoses are used to treat a variety of foot pathologies. However, orthotic production requires significant hands-on fabrication time and expertise to produce orthoses that are both comfortable and effective. This paper introduces a novel 3D printed orthosis and fabrication method that utilizes custom architectures to produce variable-hardness regions. These novel orthoses are compared to traditionally fabricated orthoses during a 2-week user comfort study. Twenty (n = 20) male volunteers underwent orthotic fitting for both traditional and 3D-printed foot orthoses prior to engaging in treadmill walking trials and 2 weeks of wear. Each participant undertook a regional comfort, acceptance, and comparison analysis of the orthoses at three time points throughout the study (0, 1, and 2 weeks). Both the 3D-printed and the traditionally fabricated foot orthoses demonstrated statistically significant increases in comfort when compared to the factory fabricated shoe insert. Additionally, the two orthosis groups were not significantly different from each other in comfort rankings both regionally and overall at any time point. The similar comfort achieved by the 3D-printed orthosis to the traditionally fabricated orthosis after 7 days and 14 days emphasizes the potential of the future use of the more reproducible and adaptable 3D-printed orthosis manufacturing methodology.
MeSH term(s) Humans ; Male ; Foot Orthoses ; Hardness ; Foot ; Walking ; Printing, Three-Dimensional ; Equipment Design
Language English
Publishing date 2023-04-07
Publishing country England
Document type Journal Article ; Research Support, Non-U.S. Gov't
ZDB-ID 1181080-4
ISSN 1873-4030 ; 1350-4533
ISSN (online) 1873-4030
ISSN 1350-4533
DOI 10.1016/j.medengphy.2023.103978
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