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  1. Article ; Online: Hydrogen permeability of thermoplastic composites and liner systems for future mobility applications

    Condé-Wolter, Jan / Ruf, Michael G. / Liebsch, Alexander / Lebelt, Tobias / Koch, Ilja / Drechsler, Klaus / Gude, Maik

    Composites Part A. 2023 Apr., v. 167 p.107446-

    2023  

    Abstract: High pressure hydrogen permeation tests were carried out and specific permeation rates of various thermoplastic matrix materials have been measured as well as of continuous fiber reinforced thermoplastic composites (PA6, PA12, PA410, PPA, PPS), ... ...

    Abstract High pressure hydrogen permeation tests were carried out and specific permeation rates of various thermoplastic matrix materials have been measured as well as of continuous fiber reinforced thermoplastic composites (PA6, PA12, PA410, PPA, PPS), considering non-crimp and crimp textile architectures. Furthermore, liners based on thermoplastic high barrier films made of EVOH were applied on PA6 composites and their effect on permeation rate were investigated. All samples were accompanied by pressure tightness tests and micrographs to determine manufacturing effects, microstructure, porosity and additional defects like microcracks. Experiments show that thermoplastic composites can reach low permeation rate as long as a damage-free microstructure is ensured. Furthermore, the influence of the matrix material can be assessed, whereby the influence of the textile architecture can only be roughly estimated and is considered to be small. EVOH layers show remarkable barrier properties and are easy to integrate into the composite structure.
    Keywords fabrics ; hydrogen ; microstructure ; permeability ; porosity ; thermoplastics ; Hydrogen permeation ; Thermoplastic composites ; Liner ; EVOH
    Language English
    Dates of publication 2023-04
    Publishing place Elsevier Ltd
    Document type Article ; Online
    Note Use and reproduction
    ZDB-ID 2012223-8
    ISSN 1359-835X
    ISSN 1359-835X
    DOI 10.1016/j.compositesa.2023.107446
    Database NAL-Catalogue (AGRICOLA)

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  2. Article ; Online: Overmoulding of consolidated fibre-reinforced thermoplastics - increasing the bonding strength by physical surface pre-treatments

    Liebsch, Alexander / Koshukow, Wikentij / Gebauer, Jana / Kupfer, Robert / Gude, Maik

    2019  

    Abstract: S.212-217 ... Fibre-reinforced thermoplastic materials enable an automated and economical manufacturing of lightweight structures in series-production. By combining different material-configurations, highly stressable components can be designed. Previous ... ...

    Abstract S.212-217

    Fibre-reinforced thermoplastic materials enable an automated and economical manufacturing of lightweight structures in series-production. By combining different material-configurations, highly stressable components can be designed. Previous studies have shown that the combination of continuous fibre-reinforced hollow profiles and injection moulding compounds is suitable even for crash-relevant automotive parts. During the overmoulding process, the pre-consolidated hollow profile must remain cold in order to withstand high injection pressures. However, this leads to a poor adhesion between the profile and the overmoulding material. To increase the bonding strength, the interface can be pre-treated using laser and plasma technology. In this work, fibre-laser and atmospheric pressure plasma treatment are applied to glass fibre reinforced polyamide 6 composite (PA6/GF) sheets. The resulting surface properties are investigated by wettability and microscopy analysis. Afterwards, single-lap-shear specimens and special rib specimens are manufactured by overmoulding the sheets with PA6-66/GF bulk material. The resulting bonding strengths are characterised in tensile shear tests as well as pull-off tests of the ribs. The effects of different pre-treatment parameters on the bonding strength are analysed. Additionally, the effect of sheet temperature on the bonding strength is investigated, also including specimens without pre-treatment. Finally, the results are discussed with regard to the surface treatment of composite hollow profiles, considering bonding strength, manufacturing environment and processing times.

    85
    Keywords composite ; surface modification ; laser micro machining ; joining ; injection moulding ; fibre reinforced plastics ; 621 ; 671
    Subject code 621
    Language English
    Publishing country de
    Document type Article ; Online
    Database BASE - Bielefeld Academic Search Engine (life sciences selection)

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