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Article ; Online: Full-Field Strain Determination for Additively Manufactured Parts Using Radial Basis Functions

Stefan Hartmann / Lutz Müller-Lohse / Jendrik-Alexander Tröger

Applied Sciences, Vol 11, Iss 11434, p

2021  Volume 11434

Abstract: Additively manufactured components, especially those produced in deposition welding processes, have a rough curvilinear surface. Strain and surface deformation analysis of such components is increasingly performed using digital image correlation (DIC) ... ...

Abstract Additively manufactured components, especially those produced in deposition welding processes, have a rough curvilinear surface. Strain and surface deformation analysis of such components is increasingly performed using digital image correlation (DIC) methods, which raises questions regarding interpretability of the results. Furthermore, in triangulation or local tangential plane based DIC strain analysis, the principal strain directions are difficult to be calculated at any point, which is due to the non-continuity of the approach. Thus, both questions will be addressed in this article. Apart from classical local strain analysis based on triangulation or local linearization concepts, the application of globally formulated radial basis functions (RBF) is investigated for the first time, with the advantage that it is possible to evaluate all interesting quantities at arbitrary points. This is performed for both interpolation and regression. Both approaches are studied at three-dimensional, curvilinear verification examples and real additively manufactured cylindrical specimens. It is found out that, if real applications are investigated, the RBF-approach based on interpolation and regression has to be considered carefully due to so-called boundary effects. This can be circumvented by only considering the region that has a certain distance to the edges of the evaluation domain. Independent of the evaluation scheme, the error of the maximum principal strains increases with increasing surface roughness, which has to be kept in mind for such applications when interpreting or evaluating the results of manufactured parts. However, the entire scheme offers interesting properties for the treatment of DIC-data.
Keywords digital image correlation ; strain analysis ; radial basis function ; additive manufacturing ; WAAM ; tension ; Technology ; T ; Engineering (General). Civil engineering (General) ; TA1-2040 ; Biology (General) ; QH301-705.5 ; Physics ; QC1-999 ; Chemistry ; QD1-999
Subject code 670
Language English
Publishing date 2021-12-01T00:00:00Z
Publisher MDPI AG
Document type Article ; Online
Database BASE - Bielefeld Academic Search Engine (life sciences selection)

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